Road debris/rocks damaging the heat exchangers

An NHTSA Defect Petition into Toyota vehicles. Open since 20 August 2026.

Investigation
DP26006
Type
Defect Petition
Opened
20 August 2026

This is an investigation, not a recall. NHTSA is looking into a possible defect; nothing has been found and there is no repair to book yet. NHTSA aims to complete a Defect Petition within 4 months. If a recall follows, it will appear on this site.

What NHTSA is investigating

The Office of Defects Investigation (ODI) received a Petition dated July 20, 2026. The Petition requests an investigation of road debris / rocks damaging the heat exchangers in model year (MY) 2024-2026 Toyota Grand Highlander vehicles. The Petition contends that the Grand Highlander’s front-end grill has large, open apertures and no protective screen between the grill and the vehicle’s heat exchangers. The Petition further alleges that as a result, during normal driving, the damage to heat exchangers results in coolant leakage and sudden loss of propulsion. The Petitioner cites thirteen (13) complaints received by ODI alleging this failure, which, when added to the petitioner’s own complaint, bring the total under consideration at this time to fourteen (14). ODI will evaluate these complaints to determine if they are related to the failure cited in the Petition and conduct a technical review under 49 CFR Part 552. This Defect Petition is being opened to evaluate whether to grant or deny the petition. The petition can be reviewed at NHTSA.gov under ODI number 11754975.

Vehicles covered

MakeModelModel years
ToyotaGRAND HIGHLANDER2024–2026
ToyotaGRAND HIGHLANDER HYBRID2024–2026

Source

From NHTSA’s investigation file, rebuilt daily. To report a problem with your own vehicle, go to nhtsa.gov/report-a-safety-problem. All open investigations.