Throttle sticking closed

An NHTSA Engineering Analysis into Chevrolet vehicles. Closed 12 January 2004.

Investigation
EA02015
Type
Engineering Analysis
Opened
1 August 2002
Closed
12 January 2004

What NHTSA investigated

This investigation involves the general motors corporation (gm)throttle body (tb) utilized in model year (my) 1999-2002 silverado, sierra, tahoe, suburban, avalanche and yukon (subject vehicle(s)) with 4.8L, 5.3L, and 6.0L engines. The tb valve may intermittently stick in a closed position.in such a situation, an operator may apply additional accelerator pedal force to increase engine speed.the application of additional accelerator pedal force, to open a stuck throttle valve, may open the throttle valve more than intended and, in turn, accelerate the engine and vehicle more than intended and reasonably expected by the driver.on august 1, 2002, the office of defects investigation (odi), of the national highway traffic safety administration (NHTSA), opened this engineering analysis.the investigation revealed that two factors may cause the defect: 1) tb manufacturing process problems; and 2) accumulation of deposits (a pcv system by-product) on or around the tb throttle valve and bore.odi concludes that the tb performs in a defective manner after analyzing gm?s data submissions, and test data collected by the vehicle research and test center (vrtc).fifty-nine crashes are alleged to have occurred as a result of gm?s tb defect.the majority of the crashes involve a single vehicle, engaging in a close quarter vehicle maneuver (or low speed), and causing only minor property damage.four out of the fifty-nine crashes involve injury, and those injuries were minor.although gm?s tb is defective, based on the evidence gathered, odi has found that the accelerator pedal force required to open a stuck throttle valve is negligible, and the throttle valve does not stick in the open position.therefore this engineering analysis (EA02-015) will be closed at this time.the closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.for a detailed discussion of the tb component and testing, please see the attached report.

Vehicles covered

MakeModelModel years
CadillacESCALADE1999–2002
ChevroletAVALANCHE1999–2002
ChevroletSILVERADO1999–2002
ChevroletSUBURBAN1999–2002
ChevroletTAHOE1999–2002
GMCSIERRA1999–2002
GMCYUKON1999–2002
GMCYUKON XL2000–2002

Source

From NHTSA’s investigation file, rebuilt daily. To report a problem with your own vehicle, go to nhtsa.gov/report-a-safety-problem. All open investigations.