Engine stalling

An NHTSA Engineering Analysis into Ford vehicles. Closed 16 January 2004.

Investigation
EA02022
Type
Engineering Analysis
Opened
9 September 2002
Closed
16 January 2004

What NHTSA investigated

Clogging of the fuel delivery module (fdm) filters in the subject vehicles can lead to stalling and other related symptoms.these symptoms become increasingly obvious to the driver as the clogging gradually increases over extended periods of driving.stalling in these vehicles is most likely to occur when accelerating through a right hand turn such as merging into freeway traffic when the fuel level in the fuel tank is less than 1/4 full.more than 90% of the stalling complaints pertain to the original design fdm installed in my 2000 and 2001 (partial year) focus vehicles. Ford has decided to conduct a campaign (03V-482) to address stallingin these vehicles.the smaller number and rate of complaints associated with the interim and current fdm designs indicate improvement but also reflect a shorter time in service for these designs. Accordingly, odi will monitor the stalling performance of my 2001 - 2002 focus vehicles equipped with interim and current design fdms.

The recall that followed

  1. Ford — Fuel System, Gasoline03V48200019 November 2003671,000 vehicles

Vehicles covered

MakeModelModel years
FordFOCUS2000–2002

Source

From NHTSA’s investigation file, rebuilt daily. To report a problem with your own vehicle, go to nhtsa.gov/report-a-safety-problem. All open investigations.