Fuel pump module leaks gasoline

An NHTSA Engineering Analysis into Chevrolet vehicles. Closed 28 August 2008.

Investigation
EA07009
Type
Engineering Analysis
Opened
10 July 2007
Closed
28 August 2008

What NHTSA investigated

During the course of this ea investigation, odi observed that the majority of the complaints (88%) and warranty claims (94%) were reported for vehicles that are registered for use in the salt belt region of the us.this area includes 20 states in the northeast, mid atlantic and the midwest regions and the district of columbia.consumers in the salt belt region reported to odi that they could smell fuel vapors in their vehicles while driving.upon further examination of their vehicles, they discovered that fuel vapors were coming out of the top of the fuel tank. This condition is caused by corrosion of the return and sender lines of the fuel pump module.water and road salt collect on top of the fuel pump leading to small pinholes appearing on the fuel lines.fuel may leak and collect on top of the module and/or spill onto the ground.the data evaluated under this investigation reflect a relatively low frequency of occurrence that largely arises in salt belt states.gm has extended the warranty on the subject component to ten years or 120,000 miles.further use of agency resources does not appear to be warranted at this time; accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.for additional information select document search.

Vehicles covered

MakeModelModel years
BuickRAINIER2004
ChevroletTRAILBLAZER2002–2004
ChevroletTRAILBLAZER 3602002–2004
ChevroletTRAILBLAZER EXT2002–2004
ChevroletTRAILBLAZER EXT 3702002–2004
GMCENVOY2002–2004
GMCENVOY 3602002–2004
GMCENVOY XL2002–2004
GMCENVOY XL 3702002–2004
IsuzuASCENDER2002–2004
OldsmobileBRAVADA2002–2004

Source

From NHTSA’s investigation file, rebuilt daily. To report a problem with your own vehicle, go to nhtsa.gov/report-a-safety-problem. All open investigations.