Fuel Leak - Motorycle

An NHTSA Engineering Analysis into BMW vehicles. Closed 31 January 2014.

Investigation
EA13006
Type
Engineering Analysis
Opened
12 July 2013
Closed
31 January 2014

What NHTSA investigated

ODI began investigating this issue after owners of model year (MY) 2004-2011 R-series BMW motorcycles reported incidents of pressurized fuel leakage from the fuel pump flange.Some owners first became aware of the problem when their pant leg was fuel-soaked.Prior to opening our initial investigation on November 16, 2012, BMW had concluded that the small number of warranty claims and owner reports did not indicate the existence of a safety defect trend.However, during the course of responding to our information requests, BMW re-examined its data and decided to conduct a recall (13V-617) of the subject motorcycles.In conducting recall 13V-617, BMW voluntarily expanded the scope of affected vehicles from ODI'soriginal scope, MY2005-2008 R-series motorcycles, to include the primary and auxiliary fuel pumps on all MY 2005-2011 R-series, MY 2005-2011 K12&13 models, MY 2010-2011 RR models, and the MY 2012 K1600 motorcycles.The total number of motorcycles subject to this recalled is 50,184.The 55 reports cited in this investigation can be viewed at: http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following complaint identification numbers:10485789,10449393,10521322,10475150,10435325,10493015,10471642, 10448216,10488899,10356156,10433733,10442023,10492342,10435968, 10492961,10504324,10485882,10433013,10453738,10474390,10417320, 10485276,10444876,10508150,10485807,10492118,10491835,10425962, 10430734,10488652,10485274,10493320,10522421,10399423,10443840, 10448325,10490417,10485452,10433589,10467136,10420291,10503806, 10532145,10523763,10523626,10425514,10354202,10437222,10444742, 10454834,10532172,10487624,10435984,10452476, 10485337

The recall that followed

  1. BMW — Fuel System, Gasoline: Fuel Pump13V61700012 December 201350,184 vehicles

Vehicles covered

MakeModelModel years
BMWHP2 ENDURO2005–2006
BMWHP2 MEGAMOTO2007
BMWHP2 SPORT2007
BMWK 1200 GT2006–2008
BMWK 1200 R2006–2008
BMWK 1200 R SPORT2007
BMWK 1200 S2005–2008
BMWK 1300 GT2009–2011
BMWK 1300 S2009–2011
BMWK 1600 GT2012
BMWK 1600 GTL2012
BMWR 1150 GS ADVENTURE2006
BMWR 1200 GS2005–2008
BMWR 1200 GS ADVENTURE2005–2008
BMWR1200 HP22006–2008
BMWR 1200 R2006–2008
BMWR 1200 RT2005–2008
BMWR 1200 RT (AUTHORITY)2005–2008
BMWR1200 S2006–2008
BMWR 1200 ST2005–2008
BMWR SERIES2005–2007

Source

From NHTSA’s investigation file, rebuilt daily. To report a problem with your own vehicle, go to nhtsa.gov/report-a-safety-problem. All open investigations.