Headlight failure

An NHTSA Engineering Analysis into Ford vehicles. Closed 26 January 1998.

Investigation
EA96019
Type
Engineering Analysis
Opened
31 July 1996
Closed
26 January 1998

What NHTSA investigated

Excessive heat in an improperly manufactured circuit breaker within the headlight switch caused that circuit breaker to open for time periods of varying length to cool off.opening of the circuit breaker in this manner interrupts electric current flow to the headlights, shutting them off.headlight outages have ranger from brief flickers (less than one second) to greater than 20 seconds.over time, the outages grow in length and duration because of heat-induced deterioration of the switch and associated wiring.recall 98V-009 will apply to approximately 506,000 taurus, sable, mark viii, and continental vehicles produced from 1-DEC.-92 through 30-SEP-93 at the atlanta, chicago,and wixom assembly PLANTS.87% of my 1992-1995 taurus/sable and 97% of my 1993-1995 mark viii warranty repairs (headlight switch replacement) involved vehicles built during the dec. 92 - oct. 93 build range.

The recall that followed

  1. Lincoln — Exterior Lighting: Switch98V00900021 January 1998506,000 vehicles

Vehicles covered

MakeModelModel years
FordTAURUS1992–1995
LincolnMARK VIII1993–1995
MercurySABLE1992–1995

Source

From NHTSA’s investigation file, rebuilt daily. To report a problem with your own vehicle, go to nhtsa.gov/report-a-safety-problem. All open investigations.