Steel wheel fracture

An NHTSA Preliminary Evaluation into Kia vehicles. Closed 22 July 2004.

Investigation
PE04030
Type
Preliminary Evaluation
Opened
24 March 2004
Closed
22 July 2004

What NHTSA investigated

On march 24, 2004, the office of defects investigation (odi) opened a preliminary evaluation to investigate alleged steel wheel fractures in certain model year (my) 2001 kia rio vehicles.the subject vehicles are equipped with wheels manufactured between may 12 and october 18, 2000.WHEELS were manufactured during this period using a tool (ring die) that had improper surface treatment.this allowed tool damage to develop with accumulated use and resulted in an irregular shaped stamping on the wheel disc at the hat area.the irregular shaped hat area creates a stress riser that may lead to the formation of cracks.odi is aware of 30 non-duplicative consumer reports alleging wheel fracture and 3 alleged wheel separation incidents on the subject vehicles.kia has paid 576 warranty claims for wheel replacement on the subject vehicles.this preliminary evaluation has been upgraded to an engineering analysis (EA04-020) to further study the scope and safety consequences of this issue.

Vehicles covered

MakeModelModel years
KiaRIO2001

Source

From NHTSA’s investigation file, rebuilt daily. To report a problem with your own vehicle, go to nhtsa.gov/report-a-safety-problem. All open investigations.