Rear wheel lockup

An NHTSA Preliminary Evaluation into Suzuki vehicles. Closed 12 November 2004.

Investigation
PE04055
Type
Preliminary Evaluation
Opened
3 August 2004
Closed
12 November 2004

What NHTSA investigated

A business specializing in servicing DR350'S alleged that the counter-balancer gear-indexing pin is not properly retained and may become displaced.the displaced pin then causes catastrophic engine failure with possible rear-wheel lockup.after opening this pe, odi gathered information from american suzuki motor corporation, suzuki dealers, independent motorcycle repair shops, and subject motorcycle owners.we focused on the dual-purpose variants of the DR350 model lineup as these are the only street-legal versions that, consequently, are within our jurisdiction.the lone crash, occuring in 1997, involved a my 1997 DR350SE dual-purpose motorcycle, with one minor injury.the crash allegedly occurred when the engine's counter-balancer became mis-timed and collided with the engine's connecting rod, resulting in rear wheel lock-up.however, based on the fact that there are 3 failures on vehicles that are 5 to 10 years old, no defect trend has been identified at this time.further use of agency resources does not appear to be warranted.the closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.the agency will take further action if warranted by the circumstances.

Vehicles covered

MakeModelModel years
SuzukiDR350SE1994–1999

Source

From NHTSA’s investigation file, rebuilt daily. To report a problem with your own vehicle, go to nhtsa.gov/report-a-safety-problem. All open investigations.