Non-crash Vehicle Fires

An NHTSA Preliminary Evaluation into Hyundai vehicles. Closed 22 December 2021.

Investigation
PE19003
Type
Preliminary Evaluation
Opened
29 March 2019
Closed
22 December 2021

What NHTSA investigated

During this Preliminary Evaluation (PE), the Office of Defects Investigation (ODI) assessed the scope, frequency and potential safety-related consequences of non-crash vehicle fires caused by both engine failures and failures of other vehicle systems/components in model year (MY) 2011-2014 Hyundai Sonata and Santa Fe vehicles equipped with Theta II and Lambda II engines (approximately 1.3 million vehicles). ODI also reviewed field data of other Hyundai vehicles equipped with Theta II, Gamma, Nu and Lambda engines (approximately 4.8 million). As a result of this PE, Hyundai has issued NHTSA Recalls 20V-746 and 21V-727 to address potential engine failures and fires in certain Hyundai vehicles equipped with various engine types. Additional information on these and other related recall actions is available in the downloadable version of this resume available at NHTSA.gov. In addition, ODI has upgraded this PE to an Engineering Analysis (EA) 21-003 which will focus on potential recall scope concerns and recall remedy concerns related to the engine failure rewlated recalls mentioned above and conducted previously. See the EA21-003 Opening Resume available at NHTSA.gov for more information. Also available in the downloadable version of this resume is a list of the reference numbers for the 302 ODI reports, or Vehicle Owner Questionnaires (VOQs), cited above which ODI received through mid-November 2021. Note that the Manufacturer reports cited above are customer complaints received through March 2019.

Recalls that followed

  1. Hyundai — Engine21V72700017 September 202195,515 vehicles
  2. Hyundai — Service Brakes, Hydraulic: Control Unit/ModulePark outside21V30300028 April 2021151,205 vehicles
  3. Hyundai — Engine20V7460001 December 2020128,948 vehicles
  4. Hyundai — Service Brakes, Hydraulic: Control Unit/ModulePark outside20V5430004 September 2020652,024 vehicles
  5. Hyundai — Service Brakes, Hydraulic: Control Unit/ModulePark outside20V52000027 August 2020151,205 vehicles
  6. Hyundai — Equipment: Electrical20V3930002 July 2020272,126 vehicles
  7. Hyundai — Fuel System, Gasoline: Hoses, Lines/Piping, and Fittings20V12100028 February 2020216,799 vehicles
  8. Hyundai — Service Brakes, Hydraulic: Control Unit/Module20V0610004 February 2020476,111 vehicles

Vehicles covered

MakeModelModel years
HyundaiSANTA FE2011–2014
HyundaiSANTA FE SPORT2013–2014
HyundaiSONATA2011–2014
HyundaiSONATA HYBRID2011–2014

Source

From NHTSA’s investigation file, rebuilt daily. To report a problem with your own vehicle, go to nhtsa.gov/report-a-safety-problem. All open investigations.