Non-crash Vehicle Fires

An NHTSA Preliminary Evaluation into Kia vehicles. Closed 22 December 2021.

Investigation
PE19004
Type
Preliminary Evaluation
Opened
29 March 2019
Closed
22 December 2021

What NHTSA investigated

During this Preliminary Evaluation (PE), the Office of Defects Investigation (ODI) assessed the scope, frequency and potential safety-related consequences of non-crash vehicle fires caused by both engine failures and failures of other vehicle systems/components in model year (MY) 2011-2014 Kia Optima, MY 2011-2014 Kia Sorento and MY 2010-2015 Kia Soul vehicles equipped with Theta II, Gamma, Nu and Lambda II engines (approximately 1.7 million vehicles). ODI also reviewed field and other data on other Kia vehicles (approximately 3.6 million additional vehicles) equipped with the same engines used in the above-mentioned vehicles.As a result of this PE, Kia has issued NHTSA Recalls 20V-750 and 21V-844 to address potential engine failures and fires in certain Kia vehicles equipped with various engine types.Additional information on these and other related recall actions is available in the downloadable version of this resume available at NHTSA.gov.In addition, ODI has upgraded this PE to an Engineering Analysis (EA) 21-003 which will focus on potential recall scope concerns and recall remedy concerns related to the engine failure-related recalls mentioned above and conducted previously.See the EA21-003 Opening Resume available at NHTSA.gov for more information.Also available in the downloadable version of this resume is a list of the reference numbers for the 444 ODI reports, or Vehicle Owner Questionnaires (VOQs), cited above which ODI received through mid-November 2021.Note that the Manufacturer reports cited above are customer complaints received through March 2019.

Recalls that followed

  1. Kia — Engine21V84400029 October 202110,731 vehicles
  2. Kia — Service Brakes, Hydraulic: Control Unit/ModulePark outside21V33100010 May 2021440,370 vehicles
  3. Kia — Engine20V7500002 December 2020294,756 vehicles
  4. Kia — Service Brakes, Hydraulic: Control Unit/ModulePark outside20V51800027 August 202028,200 vehicles
  5. Kia — Service Brakes, Hydraulic: Control Unit/ModulePark outside20V51900027 August 2020440,370 vehicles
  6. Kia — Fuel System, Gasoline: Hoses, Lines/Piping, and Fittings20V10000021 February 2020141,774 vehicles
  7. Kia — Fuel System, Gasoline: Fuel Rail20V10100021 February 202051,465 vehicles
  8. Kia — Electrical System20V08800014 February 2020228,829 vehicles

Vehicles covered

MakeModelModel years
KiaOPTIMA2011–2014
KiaOPTIMA HYBRID2011–2014
KiaSORENTO2011–2014
KiaSOUL2010–2015
KiaSOUL EV2014–2015

Source

From NHTSA’s investigation file, rebuilt daily. To report a problem with your own vehicle, go to nhtsa.gov/report-a-safety-problem. All open investigations.