Battery leaks acid

An NHTSA Preliminary Evaluation into GMC vehicles. Closed 2 May 2000.

Investigation
PE99073
Type
Preliminary Evaluation
Opened
3 December 1999
Closed
2 May 2000

What NHTSA investigated

Odi has received 21 complaints where owners allege that the standard GM factory supplied AC delco battery case failed, resulting in the leakage of sulfuric acid.of the 21 complaint vehicles, six suburban, three tahoes, and one yukon owner(s) complained about a loss of brake fluid from deterioration of the right frontbrake line as a result of sulfuric acid contamination.the remaining 11 complaints pertain primarily to sulfuric acid leakage from the battery case.at least one complainant stated that the replacement battery also failed.several of the complainants note that the leaking acid had come in contact with a wire harness at the frame in the vicinity of the steel brake line.a field inspection by odi indicates that the described harness is the ABS connection to the right front wheel speed sensor.prior to the battery case failure, there is usually no warning (short of an underhood inspection), and the ensuring damage (sulfuric acid contamination) is progressive.of the known battery failures, there may be a temperature correlation, as 60% of the owner complaints came from four states; california, florida, georgia and texas.there is also a product improvement program and engineering change notice to add 1% silver to the battery's positive side terminall, with the earliest implementation date for this being feb 2, 1998.THE effect of this design change is as yet unknown; further review is warranted.an ea is being opened to gather further appropriate information, clarify any defect trends, and to assess the safety implications and risks concerning these failures.

Vehicles covered

MakeModelModel years
ChevroletTAHOE1995–1997
GMCSUBURBAN1995–1997
GMCYUKON1995–1997

Source

From NHTSA’s investigation file, rebuilt daily. To report a problem with your own vehicle, go to nhtsa.gov/report-a-safety-problem. All open investigations.