Kawasaki Engine and Engine Cooling: Manifold/Header/Muffler/Tail Pipe

Kawasaki is recalling about 33,693 vehicles over a problem with the engine and engine cooling. If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle and create the potential for a crash.

Campaign
07V486000
Manufacturer
KAWASAKI MOTORS CORP., U.S.A.
Reported
16 October 2007
Vehicles
33,693
Built between
Jun 2001 – Jul 2007
Models
2
Recall type
Vehicle
Initiated by
Manufacturer
Owners notified
22 October 2007
Repaired
Not reported
Unrepaired
Not reported

Does this affect my vehicle?

This recall covers vehicles built between June 2001 and July 2007. If yours was built outside that window, it is not part of this recall.

  • 2002-2007 Kawasaki KL650ABuilt June 2001 to July 2007
  • 2008 Kawasaki KL650EBuilt June 2001 to July 2007

What the defect is

On certain motorcycles, insufficient tightening of the muffler mounting bolts could allow the bolts to loosen.

What could happen

If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle and create the potential for a crash.

What gets fixed

DEALERS WILL TIGHTEN TWO MUFFLER MOUNTING BOLTS TO THE PROPER TORQUE FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 22, 2007.

Timeline

  1. Vehicles builtJune 2001 to July 2007
  2. Recall reported to NHTSA16 October 2007
  3. Owners notified22 October 2007

Your rights

A safety recall repair is free. Under US federal law the manufacturer must fix a safety defect at no cost to you — no charge for parts, labor or diagnosis — whether or not you are the original owner. A dealer cannot charge you for recall work, and cannot require you to have bought the vehicle from them.

That entitlement is not unlimited. It applies where the vehicle was first sold less than 15 years before the recall was announced — 5 years for tires. Past that a manufacturer may still do the repair free of charge, and many do, but they are no longer obliged to. This recall was reported on 16 October 2007.

To arrange the repair, contact any franchised dealer for the brand. If a dealer refuses the work or tries to charge for it, you can report that to NHTSA at nhtsa.gov/recalls or on 1-888-327-4236.

Manufacturer contact

Owners may contact kawasaki at 1-866-802-9381.

Official source

Recalling manufacturer
KAWASAKI MOTORS CORP., U.S.A.
Recall initiated by
MFR

Everything on this page — the models listed, the build dates and the repair figures — comes from the manufacturer's filing to NHTSA and describes the vehicle line as a whole, not any individual car. Only the manufacturer can confirm whether a specific vehicle is affected, and whether its recall work has already been carried out. Check yours by VIN and read the official notice at nhtsa.gov/recalls.

Additional notes

Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Check your own vehicle

This page describes the recall, not any one car. To see which recalls cover a specific vehicle, search by make, model and year.

A VIN lookup here identifies your vehicle and shows recalls issued for that make, model and year. It cannot tell you what is still open on your individual car - only the manufacturer knows that. Search by VIN instead, or check your VIN at nhtsa.gov for whether a recall is still open on your individual car.

Same component

Same brand