Yamaha Fuel System, Gasoline: Fuel Pump

Yamaha is recalling about 9,600 vehicles over a problem with the fuel system, gasoline. If the water remains in the coupler for an extended period of time, the terminals can become corroded, which can prevent the fuel pump from operating properly.

Campaign
08V180000
Manufacturer
YAMAHA MOTOR CORPORATION, USA
Reported
23 April 2008
Vehicles
9,600
Built between
Jul 2004 – Apr 2007
Models
2
Recall type
Vehicle
Initiated by
NHTSA investigation
Owners notified
9 May 2008
Repaired
Not reported
Unrepaired
Not reported

Does this affect my vehicle?

This recall covers vehicles built between July 2004 and April 2007. If yours was built outside that window, it is not part of this recall.

  • 2006-2007 Yamaha CP250Built August 2005 to April 2007
  • 2005-2007 Yamaha YP400Built July 2004 to April 2007

What the defect is

Yamaha is recalling 9,600 my 2006-2007 CP250 and my 2005-2007 YP400 motorcycles. The engine could stall and be difficult to restart because the wire terminals in the fuel pump wire coupler have corroded. Water can enter from the main wire harness end and run through the harness to the fuel pump coupler.

What could happen

If the water remains in the coupler for an extended period of time, the terminals can become corroded, which can prevent the fuel pump from operating properly. If this corrosion affects fuel pump operation while the scooter is being ridden, there could be a crash resulting in injury or death.

What gets fixed

DEALERS WILL INSTALL A SUB-HARNESS WHICH IS DESIGNED TO ALLOW ANY WATER BETWEEN THE WIRE HARNESS AND THE FUEL PUMP TO DRAIN OUT BEFORE IT REACHES THE FUEL PUMP. THE DEALER WILL ALSO INSPECT THE CONNECTORS. IF EITHER THE MAIN WIRE HARNESS CONNECTOR OR THE FUEL PUMP CONNECTORS IS ALREADY CORRODED, THE CORRESPONDING ASSEMBLY(IES) WILL ALSO BE REPLACED. THE RECALL BEGAN ON MAY 9, 2008.

Timeline

  1. Vehicles builtJuly 2004 to April 2007
  2. Recall reported to NHTSA23 April 2008
  3. Owners notified9 May 2008

Your rights

A safety recall repair is free. Under US federal law the manufacturer must fix a safety defect at no cost to you — no charge for parts, labor or diagnosis — whether or not you are the original owner. A dealer cannot charge you for recall work, and cannot require you to have bought the vehicle from them.

That entitlement is not unlimited. It applies where the vehicle was first sold less than 15 years before the recall was announced — 5 years for tires. Past that a manufacturer may still do the repair free of charge, and many do, but they are no longer obliged to. This recall was reported on 23 April 2008.

To arrange the repair, contact any franchised dealer for the brand. If a dealer refuses the work or tries to charge for it, you can report that to NHTSA at nhtsa.gov/recalls or on 1-888-327-4236.

Manufacturer contact

Owners may contact yamaha at 1-800-962-7926.

Official source

Manufacturer's recall number
M2008-002R
Recalling manufacturer
YAMAHA MOTOR CORPORATION, USA
Recall initiated by
ODI

Everything on this page — the models listed, the build dates and the repair figures — comes from the manufacturer's filing to NHTSA and describes the vehicle line as a whole, not any individual car. Only the manufacturer can confirm whether a specific vehicle is affected, and whether its recall work has already been carried out. Check yours by VIN and read the official notice at nhtsa.gov/recalls.

Additional notes

Customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Check your own vehicle

This page describes the recall, not any one car. To see which recalls cover a specific vehicle, search by make, model and year.

A VIN lookup here identifies your vehicle and shows recalls issued for that make, model and year. It cannot tell you what is still open on your individual car - only the manufacturer knows that. Search by VIN instead, or check your VIN at nhtsa.gov for whether a recall is still open on your individual car.

Same component

Same brand