Suzuki Electrical System: Alternator/Generator/Regulator

Suzuki is recalling about 8,613 vehicles over a problem with the electrical system. A short circuit of the stator wires may prevent the battery from properly charging, causing an engine stall and increasing the risk of a crash.

Campaign
16V878000
Manufacturer
Suzuki Motor of America, Inc.
Reported
6 December 2016
Vehicles
8,613
Built between
Aug 2011 – Oct 2015
Models
1
Recall type
Vehicle
Initiated by
Manufacturer
Owners notified
6 January 2017
Repaired
67%
Unrepaired
2,490

Does this affect my vehicle?

This recall covers vehicles built between August 2011 and October 2015. If yours was built outside that window, it is not part of this recall.

  • 2012-2016 Suzuki DL650Built August 2011 to October 2015

Repair progress

2,490 of 8,613 vehicles in this recall had still not been repaired as of Q2 2018.

67% repaired — 5,761 of 8,613 reported

Owners not reachable
211
Scrapped or exported
151

Manufacturers file these figures with NHTSA each quarter. Vehicles the manufacturer could not trace, or that have been scrapped or exported, are counted separately and are not included in the unrepaired figure.

What the defect is

Suzuki Motor of America, Inc. (Suzuki) is recalling certain model year 2012-2016 DL650 motorcycles manufactured August 30, 2011, to October 12, 2015. In the affected motorcycles, the alternator stator may have insufficient heat resistance, resulting in a short circuit of the stator wires.

What could happen

A short circuit of the stator wires may prevent the battery from properly charging, causing an engine stall and increasing the risk of a crash.

What gets fixed

Suzuki will notify owners, and dealers will replace the stator, free of charge. The recall began on January 6, 2017.

Timeline

  1. Vehicles builtAugust 2011 to October 2015
  2. Recall reported to NHTSA6 December 2016
  3. Owners notified6 January 2017
  4. Latest repair reportQ2 2018 — 67% repaired

Your rights

A safety recall repair is free. Under US federal law the manufacturer must fix a safety defect at no cost to you — no charge for parts, labor or diagnosis — whether or not you are the original owner. A dealer cannot charge you for recall work, and cannot require you to have bought the vehicle from them.

That entitlement is not unlimited. It applies where the vehicle was first sold less than 15 years before the recall was announced — 5 years for tires. Past that a manufacturer may still do the repair free of charge, and many do, but they are no longer obliged to. This recall was reported on 6 December 2016.

To arrange the repair, contact any franchised dealer for the brand. If a dealer refuses the work or tries to charge for it, you can report that to NHTSA at nhtsa.gov/recalls or on 1-888-327-4236.

Manufacturer contact

Owners may contact Suzuki customer service at 1-714-572-1490. Suzuki's number for this recall is 2A67.

Official source

Manufacturer's recall number
2A67
Recalling manufacturer
Suzuki Motor of America, Inc.
Recall initiated by
MFR

Everything on this page — the models listed, the build dates and the repair figures — comes from the manufacturer's filing to NHTSA and describes the vehicle line as a whole, not any individual car. Only the manufacturer can confirm whether a specific vehicle is affected, and whether its recall work has already been carried out. Check yours by VIN and read the official notice at nhtsa.gov/recalls.

Additional notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Check your own vehicle

This page describes the recall, not any one car. To see which recalls cover a specific vehicle, search by make, model and year.

A VIN lookup here identifies your vehicle and shows recalls issued for that make, model and year. It cannot tell you what is still open on your individual car - only the manufacturer knows that. Search by VIN instead, or check your VIN at nhtsa.gov for whether a recall is still open on your individual car.

Same component

Same brand