BMW Engine and Engine Cooling: Gas Recirculation Valve (EGR Valve)

BMW is recalling about 44,368 vehicles over a problem with the engine and engine cooling. The melting intake manifold can increase the risk of a fire.

Campaign
18V755000
Manufacturer
BMW of North America, LLC
Reported
25 October 2018
Vehicles
44,368
Built between
Sep 2012 – Jun 2017
Models
5
Recall type
Vehicle
Initiated by
Manufacturer
Owners notified
13 May 2019
Repaired
84%
Unrepaired
6,549

Does this affect my vehicle?

This recall covers vehicles built between September 2012 and June 2017. If yours was built outside that window, it is not part of this recall.

  • 2013-2018 BMW 328DBuilt September 2012 to June 2017
  • 2014-2016 BMW 535DBuilt February 2013 to September 2016
  • 2015 BMW 740LDBuilt February 2014 to May 2015
  • 2015-2017 BMW X3Built February 2014 to December 2016
  • 2014-2017 BMW X5Built May 2013 to June 2017

Repair progress

6,549 of 44,368 vehicles in this recall had still not been repaired as of Q3 2020.

84% repaired — 37,268 of 44,368 reported

Scrapped or exported
551

Manufacturers file these figures with NHTSA each quarter. Vehicles the manufacturer could not trace, or that have been scrapped or exported, are counted separately and are not included in the unrepaired figure.

What the defect is

BMW of North America, LLC (BMW) is recalling certain 2013-2018 BMW 328d and 328d xDrive, 2014-2018 328d Sports Wagon and 328d xDrive Sports Wagon, 2014-2016 535d and 535d xDrive, 2015 740Ld xDrive, 2015-2017 X3 xDrive28d SAV and 2014-2017 X5 xDrive35d SAV vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler. If the EGR cooler leaks internally, the coolant can mix with diesel engine soot. The high EGR temperatures may result in these particles possibly smoldering and melting the intake manifold.

What could happen

The melting intake manifold can increase the risk of a fire.

What gets fixed

BMW will notify owners, and dealers will inspect and replace the EGR cooler as necessary. If a leak has already occurred, the engine intake manifold will also be replaced. These repairs will be made free of charge. The recall began May 13, 2019.

Timeline

  1. Vehicles builtSeptember 2012 to June 2017
  2. Recall reported to NHTSA25 October 2018
  3. Owners notified13 May 2019
  4. Latest repair reportQ3 2020 — 84% repaired

Your rights

A safety recall repair is free. Under US federal law the manufacturer must fix a safety defect at no cost to you — no charge for parts, labor or diagnosis — whether or not you are the original owner. A dealer cannot charge you for recall work, and cannot require you to have bought the vehicle from them.

That entitlement is not unlimited. It applies where the vehicle was first sold less than 15 years before the recall was announced — 5 years for tires. Past that a manufacturer may still do the repair free of charge, and many do, but they are no longer obliged to. This recall was reported on 25 October 2018.

To arrange the repair, contact any franchised dealer for the brand. If a dealer refuses the work or tries to charge for it, you can report that to NHTSA at nhtsa.gov/recalls or on 1-888-327-4236.

Manufacturer contact

Owners may contact BMW customer service at 1-800-525-7417.

Official source

Recalling manufacturer
BMW of North America, LLC
Recall initiated by
MFR

Everything on this page — the models listed, the build dates and the repair figures — comes from the manufacturer's filing to NHTSA and describes the vehicle line as a whole, not any individual car. Only the manufacturer can confirm whether a specific vehicle is affected, and whether its recall work has already been carried out. Check yours by VIN and read the official notice at nhtsa.gov/recalls.

Additional notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Check your own vehicle

This page describes the recall, not any one car. To see which recalls cover a specific vehicle, search by make, model and year.

A VIN lookup here identifies your vehicle and shows recalls issued for that make, model and year. It cannot tell you what is still open on your individual car - only the manufacturer knows that. Search by VIN instead, or check your VIN at nhtsa.gov for whether a recall is still open on your individual car.

Same component

Same brand