Hyundai Fuel System, Other: Pressure Relief Devices

Hyundai is recalling about 1,545 vehicles over a problem with the fuel system, other. A vehicle fire increases the risk of injury.

Campaign
24V761000
Manufacturer
Hyundai Motor America
Reported
11 October 2024
Vehicles
1,545
Built between
Aug 2018 – Aug 2023
Models
1
Recall type
Vehicle
Initiated by
Manufacturer
Owners notified
6 January 2025
Repaired
65%
Unrepaired
380

Safety advisories

Park outside and away from buildings

Affected vehicles carry a fire risk that can occur while parked, even with the engine off. Park away from structures and other vehicles until the recall repair has been completed.

Does this affect my vehicle?

This recall covers vehicles built between August 2018 and August 2023. If yours was built outside that window, it is not part of this recall.

  • 2019-2024 Hyundai NexoBuilt August 2018 to August 2023

Repair progress

380 of 1,545 vehicles in this recall had still not been repaired as of Q2 2026.

65% repaired — 1,004 of 1,545 reported

Scrapped or exported
161

Manufacturers file these figures with NHTSA each quarter. Vehicles the manufacturer could not trace, or that have been scrapped or exported, are counted separately and are not included in the unrepaired figure.

What the defect is

Hyundai Motor America (Hyundai) is recalling certain 2019-2024 Nexo vehicles. The thermally activated pressure relief device (TPRD) may break and cause a hydrogen gas leak, which can result in a fire while parked.

What could happen

A vehicle fire increases the risk of injury.

What gets fixed

Owners are advised to park outside and away from structures until the recall remedy is completed. Dealers will replace the TPRD, free of charge. Interim notification letters, notifying owners of the safety risk, were mailed November 8, 2024. Final owner notification letters will be mailed in phases, beginning January 6, 2025.

Parts involved

  • Thermally-activated Pressure Relief Device35940-M5010Thermally-activated Pressure Relief Device

Part numbers are as filed by the manufacturer and are listed for reference. Your dealer will confirm the correct part for your vehicle.

Timeline

  1. Vehicles builtAugust 2018 to August 2023
  2. Recall reported to NHTSA11 October 2024
  3. Owners notified6 January 2025
  4. Latest repair reportQ2 2026 — 65% repaired

Your rights

A safety recall repair is free. Under US federal law the manufacturer must fix a safety defect at no cost to you — no charge for parts, labor or diagnosis — whether or not you are the original owner. A dealer cannot charge you for recall work, and cannot require you to have bought the vehicle from them.

That entitlement is not unlimited. It applies where the vehicle was first sold less than 15 years before the recall was announced — 5 years for tires. Past that a manufacturer may still do the repair free of charge, and many do, but they are no longer obliged to. This recall was reported on 11 October 2024.

To arrange the repair, contact any franchised dealer for the brand. If a dealer refuses the work or tries to charge for it, you can report that to NHTSA at nhtsa.gov/recalls or on 1-888-327-4236.

Manufacturer contact

Owners may contact Hyundai Customer Service at 800-633-5151. Hyundai's number for this recall is 269.

Official source

Manufacturer's recall number
269
Recalling manufacturer
Hyundai Motor America
Recall initiated by
MFR

Everything on this page — the models listed, the build dates and the repair figures — comes from the manufacturer's filing to NHTSA and describes the vehicle line as a whole, not any individual car. Only the manufacturer can confirm whether a specific vehicle is affected, and whether its recall work has already been carried out. Check yours by VIN and read the official notice at nhtsa.gov/recalls.

Additional notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

Check your own vehicle

This page describes the recall, not any one car. To see which recalls cover a specific vehicle, search by make, model and year.

A VIN lookup here identifies your vehicle and shows recalls issued for that make, model and year. It cannot tell you what is still open on your individual car - only the manufacturer knows that. Search by VIN instead, or check your VIN at nhtsa.gov for whether a recall is still open on your individual car.

Same component

Same brand