Blue Bird Electrical System: Software

Blue Bird is recalling about 162 vehicles over a problem with the electrical system. Driving the bus without a functioning secondary brake assist increases the risk of a crash.

Campaign
25V249000
Manufacturer
Blue Bird Body Company
Reported
21 April 2025
Vehicles
162
Built between
May 2022 – Apr 2025
Models
1
Recall type
Vehicle
Initiated by
Manufacturer
Owners notified
11 June 2025
Repaired
91%
Unrepaired
14

Does this affect my vehicle?

This recall covers vehicles built between May 2022 and April 2025. If yours was built outside that window, it is not part of this recall.

  • 2022-2024 Blue Bird Vision School BUS (electric)Built May 2022 to April 2025

Repair progress

14 of 162 vehicles in this recall had still not been repaired as of Q2 2026.

91% repaired — 148 of 162 reported

Manufacturers file these figures with NHTSA each quarter. Vehicles the manufacturer could not trace, or that have been scrapped or exported, are counted separately and are not included in the unrepaired figure.

What the defect is

Blue Bird Bus Company (Blue Bird) is recalling certain 2022-2024 Vision electric school buses equipped with hydraulic brakes. The system software may fail to detect and alert the driver to a loss of the secondary brake assist.

What could happen

Driving the bus without a functioning secondary brake assist increases the risk of a crash.

What gets fixed

Dealers will update the software and repair the wiring harness, free of charge. Owner notification letters were mailed June 11, 2025.

Parts involved

  • Secondary Hydraulic Brake Assist SystemBackup Brake System

Part numbers are as filed by the manufacturer and are listed for reference. Your dealer will confirm the correct part for your vehicle.

Timeline

  1. Vehicles builtMay 2022 to April 2025
  2. Recall reported to NHTSA21 April 2025
  3. Owners notified11 June 2025
  4. Latest repair reportQ2 2026 — 91% repaired

Your rights

A safety recall repair is free. Under US federal law the manufacturer must fix a safety defect at no cost to you — no charge for parts, labor or diagnosis — whether or not you are the original owner. A dealer cannot charge you for recall work, and cannot require you to have bought the vehicle from them.

That entitlement is not unlimited. It applies where the vehicle was first sold less than 15 years before the recall was announced — 5 years for tires. Past that a manufacturer may still do the repair free of charge, and many do, but they are no longer obliged to. This recall was reported on 21 April 2025.

To arrange the repair, contact any franchised dealer for the brand. If a dealer refuses the work or tries to charge for it, you can report that to NHTSA at nhtsa.gov/recalls or on 1-888-327-4236.

Manufacturer contact

Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R25DL.

Official source

Manufacturer's recall number
R25DL
Recalling manufacturer
Blue Bird Body Company
Recall initiated by
MFR

Everything on this page — the models listed, the build dates and the repair figures — comes from the manufacturer's filing to NHTSA and describes the vehicle line as a whole, not any individual car. Only the manufacturer can confirm whether a specific vehicle is affected, and whether its recall work has already been carried out. Check yours by VIN and read the official notice at nhtsa.gov/recalls.

Additional notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1- 888-275-9171), or go to www.safercar.gov.

Check your own vehicle

This page describes the recall, not any one car. To see which recalls cover a specific vehicle, search by make, model and year.

A VIN lookup here identifies your vehicle and shows recalls issued for that make, model and year. It cannot tell you what is still open on your individual car - only the manufacturer knows that. Search by VIN instead, or check your VIN at nhtsa.gov for whether a recall is still open on your individual car.

Same component

Same brand