Ford Suspension: Upper Ball Joint

Ford is recalling about 2 vehicles over a problem with the suspension. A detached control arm can cause a loss of vehicle steering and control, increasing the risk of a crash.

Campaign
25V260000
Manufacturer
Ford Motor Company
Reported
18 April 2025
Vehicles
2
Built between
Jan 2025 – Mar 2025
Models
1
Recall type
Vehicle
Initiated by
Manufacturer
Owners notified
15 May 2025
Repaired
100%
Unrepaired
0

Safety advisories

Do not drive this vehicle

NHTSA and the manufacturer advise that affected vehicles should not be driven until the recall repair has been completed. Contact your dealer to arrange the repair, and ask about transport in the meantime.

Does this affect my vehicle?

This recall covers vehicles built between January 2025 and March 2025. If yours was built outside that window, it is not part of this recall.

  • 2025 Ford BroncoBuilt January 2025 to March 2025

Repair progress

The manufacturer reports every reachable vehicle in this recall has been repaired, as of Q2 2025.

100% repaired — 2 of 2 reported

Manufacturers file these figures with NHTSA each quarter. Vehicles the manufacturer could not trace, or that have been scrapped or exported, are counted separately and are not included in the unrepaired figure.

What the defect is

Ford Motor Company (Ford) is recalling certain 2025 Bronco vehicles. The front upper control arm ball joint nut may be missing or tightened improperly, allowing the front upper control arm to detach from the knuckle assembly.

What could happen

A detached control arm can cause a loss of vehicle steering and control, increasing the risk of a crash.

What gets fixed

Owners are advised not to drive their vehicles until they have been repaired. Dealers will inspect and verify that the ball joint fastener is tightened properly. If a fastener is loose or missing, the dealer will replace the ball joint and knuckle assembly. Repairs will be performed free of charge. Owner notification letters are expected to be mailed in April 2025.

Parts involved

  • Ball Joint NutW717969-S440Ball Joint Nut
  • Left Hand (LH) KnuckleM/NB3Z-3K186-*LH Knuckle
  • Left Hand (LH) Upper Control ArmM/NB3Z-3085-*LH Upper Control Arm
  • Right Hand (RH) KnuckleM/NB3Z-3K185-*RH Knuckle
  • Right Hand (RH) Upper Control ArmM/NB3Z-3084-*RH Upper Control Arm

Part numbers are as filed by the manufacturer and are listed for reference. Your dealer will confirm the correct part for your vehicle.

Timeline

  1. Vehicles builtJanuary 2025 to March 2025
  2. Recall reported to NHTSA18 April 2025
  3. Owners notified15 May 2025
  4. Latest repair reportQ2 2025 — 100% repaired

Your rights

A safety recall repair is free. Under US federal law the manufacturer must fix a safety defect at no cost to you — no charge for parts, labor or diagnosis — whether or not you are the original owner. A dealer cannot charge you for recall work, and cannot require you to have bought the vehicle from them.

That entitlement is not unlimited. It applies where the vehicle was first sold less than 15 years before the recall was announced — 5 years for tires. Past that a manufacturer may still do the repair free of charge, and many do, but they are no longer obliged to. This recall was reported on 18 April 2025.

To arrange the repair, contact any franchised dealer for the brand. If a dealer refuses the work or tries to charge for it, you can report that to NHTSA at nhtsa.gov/recalls or on 1-888-327-4236.

Manufacturer contact

Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 25S40.

Official source

Manufacturer's recall number
25S40
Recalling manufacturer
Ford Motor Company
Recall initiated by
MFR

Everything on this page — the models listed, the build dates and the repair figures — comes from the manufacturer's filing to NHTSA and describes the vehicle line as a whole, not any individual car. Only the manufacturer can confirm whether a specific vehicle is affected, and whether its recall work has already been carried out. Check yours by VIN and read the official notice at nhtsa.gov/recalls.

Additional notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 888-327-4236 (TTY 888-275-9171) or go to nhtsa.gov.

Check your own vehicle

This page describes the recall, not any one car. To see which recalls cover a specific vehicle, search by make, model and year.

A VIN lookup here identifies your vehicle and shows recalls issued for that make, model and year. It cannot tell you what is still open on your individual car - only the manufacturer knows that. Search by VIN instead, or check your VIN at nhtsa.gov for whether a recall is still open on your individual car.

Same component

Same brand