New Flyer D40Lfr (2005) – 08V586000

Defect Description For Recall

New Flyer Is Recalling 1,001 My 2004-2007 D40Lf, My 2005 D40Lfr, And My 2007-2008 D60Lfr Transit Buses Equipped With Ce Niehoff C701A Or C703A Alternators. Failure Of The Forward Alternator Bearing May Result In A Drop And Seizure Of The Rotating Alternator Shaft And Pulley. Once The Pulley Is Stationary, The Alternator Drive Belt Continues To Pass Over The Pulley Creating High Quantities Of Belt Dust.

Make Of Vehicle

NEW FLYER

Model Of Vehicle

D40LFR

Year

2005

Recall Campaign Number

08V586000

Component Description

Electrical System:Alternator/Generator/Regulator

Effect Of Defect

Due To The Very High Internal Temperatures Created At The Bearing During Shaft Seizure, The Belt Dust May Ignite, Resulting In An Engine Compartment Fire.

Fix Defect

To Increase The Potential Longevity Of The Alternator Bearings, Dealers Will Incorporate A Lower Tension Belt Tensioner And A Narrower Belt. To Prevent Thermal Ignition In The Event Of A Bearing Failure, A Lighter Duty, Narrower Belt Will Shred Rather Than Continue To Run Over The Stationary Pulley. The Recall Began On November 17, 2008. Owners May Contact New Flyer At 1-204-934-4803.

Vehicle Manufacturer

New Flyer Industries Ltd

Start Of Manufacture

20060227

End Of Manufacture

20060919

Type Of Vehicle Recall

V

Number Affected

1001

Date Owners Notified

20081117

Initiated By

Mfr

Responsible Manufacturer

New Flyer Of America, Inc.

Date Report Received

20081107

Make Campaign Number

R08-016

Part Number

Federal Motor Vehicle Safety Standard