Blue Bird Electrical System: Fuses, Relays, Contacts, and Shunts

Blue Bird is recalling about 292 vehicles over a problem with the electrical system. An undetected high voltage isolation can expose service personnel to high voltage, increasing the risk of injury.

Campaign
21V253000
Manufacturer
Blue Bird Body Company
Reported
12 April 2021
Vehicles
292
Built between
Not published
Models
4
Recall type
Vehicle
Initiated by
Manufacturer
Owners notified
22 May 2021
Repaired
58%
Unrepaired
124

Does this affect my vehicle?

The manufacturer did not publish a build-date range for this recall, so the model and year list below is the only way to tell whether your vehicle is covered.

  • 2018-2019 Blue Bird ALL American
  • 2020-2021 Blue Bird ALL American School BUS
  • 2018-2019 Blue Bird Vision
  • 2020-2021 Blue Bird Vision School BUS

Repair progress

124 of 292 vehicles in this recall had still not been repaired as of Q4 2023.

58% repaired — 168 of 292 reported

Manufacturers file these figures with NHTSA each quarter. Vehicles the manufacturer could not trace, or that have been scrapped or exported, are counted separately and are not included in the unrepaired figure.

What the defect is

Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The electric drive train cannot detect isolation faults when the high voltage contactors are closed.

What could happen

An undetected high voltage isolation can expose service personnel to high voltage, increasing the risk of injury.

What gets fixed

Blue Bird will notify owners, and dealers will update the Vehicle Control Unit software or install a different combination of High Voltage Power Distribution Unit hardware, free of charge. The recall began on May 22, 2021.

Parts involved

  • Box, High Voltage Junction300444High Voltage Power Distribution Unit
  • Module, Energy Distribution300477, 300475, 5675937, 5636566, 5636567Battery Control Unit
  • Software, Control5611880, 5678529Vehicle Control Unit Software

Part numbers are as filed by the manufacturer and are listed for reference. Your dealer will confirm the correct part for your vehicle.

Timeline

  1. Recall reported to NHTSA12 April 2021
  2. Owners notified22 May 2021
  3. Latest repair reportQ4 2023 — 58% repaired

Your rights

A safety recall repair is free. Under US federal law the manufacturer must fix a safety defect at no cost to you — no charge for parts, labor or diagnosis — whether or not you are the original owner. A dealer cannot charge you for recall work, and cannot require you to have bought the vehicle from them.

That entitlement is not unlimited. It applies where the vehicle was first sold less than 15 years before the recall was announced — 5 years for tires. Past that a manufacturer may still do the repair free of charge, and many do, but they are no longer obliged to. This recall was reported on 12 April 2021.

To arrange the repair, contact any franchised dealer for the brand. If a dealer refuses the work or tries to charge for it, you can report that to NHTSA at nhtsa.gov/recalls or on 1-888-327-4236.

Manufacturer contact

Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BD-SB.

Official source

Manufacturer's recall number
R21BD-SB
Recalling manufacturer
Blue Bird Body Company
Recall initiated by
MFR

Everything on this page — the models listed, the build dates and the repair figures — comes from the manufacturer's filing to NHTSA and describes the vehicle line as a whole, not any individual car. Only the manufacturer can confirm whether a specific vehicle is affected, and whether its recall work has already been carried out. Check yours by VIN and read the official notice at nhtsa.gov/recalls.

Additional notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Check your own vehicle

This page describes the recall, not any one car. To see which recalls cover a specific vehicle, search by make, model and year.

A VIN lookup here identifies your vehicle and shows recalls issued for that make, model and year. It cannot tell you what is still open on your individual car - only the manufacturer knows that. Search by VIN instead, or check your VIN at nhtsa.gov for whether a recall is still open on your individual car.

Same component

Same brand