New Flyer Fuel System, Diesel: Hoses, Lines/Piping, and Fittings

New Flyer is recalling about 210 vehicles over a problem with the fuel system, diesel. A fuel leak in the presence of an ignition source increases the risk of a fire.

Campaign
25V053000
Manufacturer
New Flyer of America, Inc.
Reported
3 February 2025
Vehicles
210
Built between
Oct 2023 – Jun 2024
Models
4
Recall type
Vehicle
Initiated by
Manufacturer
Owners notified
11 March 2025
Repaired
Not reported
Unrepaired
Not reported

Does this affect my vehicle?

This recall covers vehicles built between October 2023 and June 2024. If yours was built outside that window, it is not part of this recall.

  • 2024 New Flyer XD35Built December 2023 to March 2024
  • 2024 New Flyer XD40Built October 2023 to June 2024
  • 2024 New Flyer XD60Built December 2023 to May 2024
  • 2023-2024 New Flyer XDE60Built December 2023 to April 2024

What the defect is

New Flyer of America, Inc. (New Flyer) is recalling certain 2023-2024 XDE60, 2024 XD35, XD40, and XD60 transit buses equipped with Cummins L9 diesel engines. The remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall.

What could happen

A fuel leak in the presence of an ignition source increases the risk of a fire. An engine stall increases the risk of a crash.

What gets fixed

Cummins will replace the fuel hoses, free of charge. Owner notification letters were mailed March 11, 2025.

Parts involved

  • Hose, Fuel6316757Fuel carrying hose with quick connect fittings

Part numbers are as filed by the manufacturer and are listed for reference. Your dealer will confirm the correct part for your vehicle.

Timeline

  1. Vehicles builtOctober 2023 to June 2024
  2. Recall reported to NHTSA3 February 2025
  3. Owners notified11 March 2025

Your rights

A safety recall repair is free. Under US federal law the manufacturer must fix a safety defect at no cost to you — no charge for parts, labor or diagnosis — whether or not you are the original owner. A dealer cannot charge you for recall work, and cannot require you to have bought the vehicle from them.

That entitlement is not unlimited. It applies where the vehicle was first sold less than 15 years before the recall was announced — 5 years for tires. Past that a manufacturer may still do the repair free of charge, and many do, but they are no longer obliged to. This recall was reported on 3 February 2025.

To arrange the repair, contact any franchised dealer for the brand. If a dealer refuses the work or tries to charge for it, you can report that to NHTSA at nhtsa.gov/recalls or on 1-888-327-4236.

Manufacturer contact

Owners may contact Cummins customer service at 1-800-286-6467 or New Flyer customer service at 1-800-241-2947.

Official source

Recalling manufacturer
New Flyer of America, Inc.
Recall initiated by
MFR

Everything on this page — the models listed, the build dates and the repair figures — comes from the manufacturer's filing to NHTSA and describes the vehicle line as a whole, not any individual car. Only the manufacturer can confirm whether a specific vehicle is affected, and whether its recall work has already been carried out. Check yours by VIN and read the official notice at nhtsa.gov/recalls.

Additional notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

Check your own vehicle

This page describes the recall, not any one car. To see which recalls cover a specific vehicle, search by make, model and year.

A VIN lookup here identifies your vehicle and shows recalls issued for that make, model and year. It cannot tell you what is still open on your individual car - only the manufacturer knows that. Search by VIN instead, or check your VIN at nhtsa.gov for whether a recall is still open on your individual car.

Same component

Same brand