- Vehicles
- 44
- Built between
- Sep 2023 – Feb 2024
- Models
- 4
- Recall type
- Vehicle
- Initiated by
- Manufacturer
- Owners notified
- 25 July 2025
- Repaired
- 32%
- Unrepaired
- 30
Does this affect my vehicle?
This recall covers vehicles built between September 2023 and February 2024. If yours was built outside that window, it is not part of this recall.
- 2024 Zero DSBuilt September 2023 to February 2024
- 2024 Zero DSRBuilt September 2023 to February 2024
- 2024 Zero DSR/XBuilt September 2023 to February 2024
- 2024 Zero DsrpBuilt September 2023 to February 2024
Repair progress
30 of 44 vehicles in this recall had still not been repaired as of Q2 2026.
32% repaired — 14 of 44 reported
Manufacturers file these figures with NHTSA each quarter. Vehicles the manufacturer could not trace, or that have been scrapped or exported, are counted separately and are not included in the unrepaired figure.
What the defect is
Zero Motorcycles Inc. (Zero) is recalling certain 2024 DSR/X, DS, DSR, and DSRP motorcycles. The front brake hose may be twisted and become damaged, which can cause a brake fluid leak and a loss of brake pressure.
What could happen
A loss of brake pressure will reduce braking ability, increasing the risk of a crash.
What gets fixed
Dealers will inspect and replace the hose as necessary, free of charge. Owner notification letters were be mailed July 28, 2025.
Parts involved
- Front Caliper to Hcu Brake Line25-08195FRONT CALIPER TO HCU BRAKE LINE
Part numbers are as filed by the manufacturer and are listed for reference. Your dealer will confirm the correct part for your vehicle.
Timeline
- Vehicles builtSeptember 2023 to February 2024
- Recall reported to NHTSA11 July 2025
- Owners notified25 July 2025
- Latest repair reportQ2 2026 — 32% repaired
Your rights
A safety recall repair is free. Under US federal law the manufacturer must fix a safety defect at no cost to you — no charge for parts, labor or diagnosis — whether or not you are the original owner. A dealer cannot charge you for recall work, and cannot require you to have bought the vehicle from them.
That entitlement is not unlimited. It applies where the vehicle was first sold less than 15 years before the recall was announced — 5 years for tires. Past that a manufacturer may still do the repair free of charge, and many do, but they are no longer obliged to. This recall was reported on 11 July 2025.
To arrange the repair, contact any franchised dealer for the brand. If a dealer refuses the work or tries to charge for it, you can report that to NHTSA at nhtsa.gov/recalls or on 1-888-327-4236.
Manufacturer contact
Owners may contact Zero customer service at 1-888-841-8085. Zero's number for this recall is SV-RCL-025-017.
Official source
- Manufacturer's recall number
- SV-RCL-025-017
- Recalling manufacturer
- Zero Motorcycles Inc.
- Recall initiated by
- MFR
Everything on this page — the models listed, the build dates and the repair figures — comes from the manufacturer's filing to NHTSA and describes the vehicle line as a whole, not any individual car. Only the manufacturer can confirm whether a specific vehicle is affected, and whether its recall work has already been carried out. Check yours by VIN and read the official notice at nhtsa.gov/recalls.
Check your own vehicle
This page describes the recall, not any one car. To see which recalls cover a specific vehicle, search by make, model and year.
A VIN lookup here identifies your vehicle and shows recalls issued for that make, model and year. It cannot tell you what is still open on your individual car - only the manufacturer knows that. Search by VIN instead, or check your VIN at nhtsa.gov for whether a recall is still open on your individual car.