Zero Service Brakes, Hydraulic: Hoses, Lines/Piping, and Fittings

Zero is recalling about 118 vehicles over a problem with the service brakes, hydraulic. A loss of brake pressure can reduce braking ability and cause a loss of vehicle control, increasing the risk of a crash.

Campaign
26V048000
Manufacturer
Zero Motorcycles Inc.
Reported
28 January 2026
Vehicles
118
Built between
Mar 2024 – May 2025
Models
4
Recall type
Vehicle
Initiated by
Manufacturer
Owners notified
23 February 2026
Repaired
2%
Unrepaired
116

Does this affect my vehicle?

This recall covers vehicles built between March 2024 and May 2025. If yours was built outside that window, it is not part of this recall.

  • 2024-2025 Zero DSBuilt March 2024 to May 2025
  • 2024-2025 Zero DSRBuilt March 2024 to May 2025
  • 2024-2025 Zero DSR/XBuilt March 2024 to May 2025
  • 2024-2025 Zero DsrpBuilt March 2024 to May 2025

Repair progress

116 of 118 vehicles in this recall had still not been repaired as of Q2 2026.

2% repaired — 2 of 118 reported

Manufacturers file these figures with NHTSA each quarter. Vehicles the manufacturer could not trace, or that have been scrapped or exported, are counted separately and are not included in the unrepaired figure.

What the defect is

Zero Motorcycles Inc. (Zero) is recalling certain 2024-2025 DSR/X, DS, DSR, and DSRP motorcycles. The front brake hose may be twisted and become damaged, which can cause a brake fluid leak and a loss of brake pressure.

What could happen

A loss of brake pressure can reduce braking ability and cause a loss of vehicle control, increasing the risk of a crash.

What gets fixed

Dealers will inspect and replace the hose as necessary, free of charge. Owner notification letters were mailed February 23, 2026.

Parts involved

  • Front Caliper to Hcu Brake Line25-08195FRONT CALIPER TO HCU BRAKE LINE

Part numbers are as filed by the manufacturer and are listed for reference. Your dealer will confirm the correct part for your vehicle.

Timeline

  1. Vehicles builtMarch 2024 to May 2025
  2. Recall reported to NHTSA28 January 2026
  3. Owners notified23 February 2026
  4. Latest repair reportQ2 2026 — 2% repaired

Your rights

A safety recall repair is free. Under US federal law the manufacturer must fix a safety defect at no cost to you — no charge for parts, labor or diagnosis — whether or not you are the original owner. A dealer cannot charge you for recall work, and cannot require you to have bought the vehicle from them.

That entitlement is not unlimited. It applies where the vehicle was first sold less than 15 years before the recall was announced — 5 years for tires. Past that a manufacturer may still do the repair free of charge, and many do, but they are no longer obliged to. This recall was reported on 28 January 2026.

To arrange the repair, contact any franchised dealer for the brand. If a dealer refuses the work or tries to charge for it, you can report that to NHTSA at nhtsa.gov/recalls or on 1-888-327-4236.

Manufacturer contact

Owners may contact Zero customer service at 1-888-841-8085. Zero's number for this recall is SV-RCL-025-017.2. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov on February 27, 2026.

Official source

Manufacturer's recall number
SV-RCL-025-017.2
Recalling manufacturer
Zero Motorcycles Inc.
Recall initiated by
MFR

Everything on this page — the models listed, the build dates and the repair figures — comes from the manufacturer's filing to NHTSA and describes the vehicle line as a whole, not any individual car. Only the manufacturer can confirm whether a specific vehicle is affected, and whether its recall work has already been carried out. Check yours by VIN and read the official notice at nhtsa.gov/recalls.

Check your own vehicle

This page describes the recall, not any one car. To see which recalls cover a specific vehicle, search by make, model and year.

A VIN lookup here identifies your vehicle and shows recalls issued for that make, model and year. It cannot tell you what is still open on your individual car - only the manufacturer knows that. Search by VIN instead, or check your VIN at nhtsa.gov for whether a recall is still open on your individual car.

Same component

Same brand