Largest recalls on record

The largest US vehicle safety recall on record is campaign 99E007000, covering 32,000,000 vehicles. The ten biggest each cover more than seven million, and most are tire or equipment campaigns that span every make the part was fitted to.

The ten largest

The ten largest recalls by vehicles affected, led by 99E007000 at 32,000,000.
  1. Pennzoil (1999)32,000,000 vehicles
  2. Ford (1981)21,000,000 vehicles
  3. Takata (2015)17,600,000 vehicles
  4. JTW (1978)14,500,000 vehicles
  5. Ford (2000)14,400,000 vehicles
  6. Ford (2001)13,000,000 vehicles
  7. Takata (2020)10,000,000 vehicles
  8. Takata (2016)8,500,000 vehicles
  9. Ford (1996)7,900,000 vehicles
  10. Takata (2015)7,700,000 vehicles

The hundred largest

  1. Pennzoil — Tires99E00700023 March 199932,000,000
  2. Ford — Power Train: Gear Position Indication (prndl)81V00800012 January 198121,000,000
  3. Takata — Air Bags: Inflator Module15E04000018 May 201517,600,000
  4. JTW — Tires78T03100011 December 197814,500,000
  5. Ford — Tires: Tread/Belt00T00500021 August 200014,400,000
  6. Ford — Tires: Tread/Belt01X00100022 May 200113,000,000
  7. Takata — Air Bags: Frontal20E0010002 January 202010,000,000
  8. Takata — Air Bags: Inflator Module16E04200016 May 20168,500,000
  9. Ford — Electrical System: Ignition96V07100025 April 19967,900,000
  10. Takata — Air Bags: Inflator Module15E04100018 May 20157,700,000
  11. Chevrolet — Engine and Engine Cooling: Engine71V23500029 December 19716,682,084
  12. Honda — Air Bags: Inflator Module15V32000028 May 20156,281,043
  13. Tech International — Tires: Valve08T0180002 June 20086,000,000
  14. Shell — Fuel System, Other: Fuel Injection System88E0270001 December 19886,000,000
  15. Chevrolet — Electrical System: Ignition14V4000003 July 20145,877,718
  16. Chevrolet — Suspension: Rear81V02500025 February 19815,821,160
  17. Kiekert — Latches/Locks/Linkages: Latch20E0100002 March 20205,641,577
  18. Takata — Air Bags: Inflator Module15E04200018 May 20155,200,000
  19. Firestone — Tires: Tread/Belt80T01100028 July 19805,120,000
  20. Takata — Air Bags: Inflator Module16E04300016 May 20165,100,000
  21. Continental Automotive — Air Bags16E00700027 January 20165,000,000
  22. Takata — Air Bags: Inflator Module19E0020002 January 20195,000,000
  23. Ram — Electrical System: Software18V33200017 May 20184,815,661
  24. Dodge — Air Bags: Inflator Module16V35200024 May 20164,648,270
  25. Ford — Vehicle Speed Control05V3880007 September 20054,500,000
  26. Ford — Vehicle Speed Control09V39900013 October 20094,500,000
  27. Toyota — Vehicle Speed Control: Accelerator Pedal09V3880005 October 20094,445,056
  28. Ford — Electrical System: Integrated Trailer Brake Control26V10400020 February 20264,381,878
  29. Graco — Child Seat: Harness/Crotch Buckle14C00100010 February 20144,176,601
  30. Dodge — Air Bags: Inflator Module15V31300026 May 20154,077,169
  31. Ford — Seat Belts: Webbing72V16000029 June 19724,072,000
  32. Century — Child Seat: Handle (infant)00C05800028 September 20004,000,000
  33. Takata — Air Bags: Inflator Module19E0030002 January 20194,000,000
  34. Cosco — Child Seat02C02600022 April 20023,957,826
  35. Takata — Air Bags: Inflator Module16E00500025 January 20163,900,000
  36. Evenflo — Child Seat: Handle (infant)01C01900026 April 20013,756,910
  37. Chevrolet — Structure: Underbody Shields73V01300024 January 19733,707,064
  38. Volkswagen — Visibility: Windshield Wiper/Washer72V25600026 October 19723,700,000
  39. Honda — Seat Belts: Buckle Assembly95V10300124 May 19953,700,000
  40. Chevrolet — Structure: Hinge and Attachments04V12900017 March 20043,662,211
  41. Chevrolet — Air Bags: Frontal16V6510008 September 20163,640,162
  42. ZF — Air Bags: Air Bag/Restraint Control Module18E04300020 June 20183,619,897
  43. Ford — Vehicle Speed Control07V3360003 August 20073,600,000
  44. Ford — Fuel System, Gasoline: Hoses, Lines/Piping, and Fittings87V1390004 September 19873,600,000
  45. Honda — Air Bags: Inflator Module15V37000015 June 20153,498,481
  46. Chevrolet — Service Brakes, Hydraulic: Vacuum19V6450006 September 20193,456,719
  47. Mando — Service Brakes, Hydraulic: Control Unit/Module23E0730002 October 20233,372,743
  48. Takata — Air Bags: Inflator Module15E04300018 May 20153,300,000
  49. Nissan — Air Bags: Occupant Classification16V24400026 April 20163,296,947
  50. Cadillac — Electrical System: Ignition14V35500023 June 20143,141,731
  51. Takata — Air Bags: Inflator Module17E0010003 January 20173,100,000
  52. Chevrolet — Power Train: Axle Shaft84V14900024 November 19843,100,000
  53. Evenflo — Child Seat90C03100018 September 19903,001,230
  54. Buick — Vehicle Speed Control69V03100028 February 19692,966,979
  55. Ford — Power Train: Gear Position Indication (prndl)22V41300010 June 20222,925,968
  56. Toyota — Air Bags: Air Bag/Restraint Control Module20V02400017 January 20202,891,976
  57. Fastec — Equipment13E03900012 July 20132,864,670
  58. Wilderness At — Tires: Tread/Belt01T01600015 October 20012,800,000
  59. STP — Tires94E00200023 February 19942,800,000
  60. Nissan — Seat Belts: Buckle Assembly95V10300224 May 19952,730,462
  61. Honda — Air Bags: Inflator Module16V34600024 May 20162,719,386
  62. Takata — Air Bags17E03400010 July 20172,700,000
  63. Ford — Structure: Frame and Members98V32300016 December 19982,697,000
  64. Chevrolet — Air Bags: Inflator Module21V0500005 February 20212,641,272
  65. Lincoln — Air Bags: Inflator Module21V15800010 March 20212,602,668
  66. Chevrolet — Engine and Engine Cooling: Manifold/Header/Muffler/Tail Pipe69V03000028 February 19692,570,914
  67. Toyota — Visibility: Power Window Devices and Controls12V49100010 October 20122,519,424
  68. Kidde — Equipment17E06200020 October 20172,500,000
  69. Honda — Fuel System, Gasoline: Fuel Pump23V85800018 December 20232,490,460
  70. Denso — Fuel System, Gasoline: Fuel Pump20E08500017 November 20202,483,801
  71. Chevrolet — Electrical System: Wiring14V25200014 May 20142,440,524
  72. Chevrolet — Service Brakes, Hydraulic: Antilock/Traction Control/Electronic Limited Slip99I00600019 July 19992,400,000
  73. Chrysler — Power Train: Floor Shift04V02100013 January 20042,315,768
  74. Acura — Air Bags: Inflator Module16V0610003 February 20162,232,187
  75. Toyota — Vehicle Speed Control: Accelerator Pedal10V01700021 January 20102,230,661
  76. Buick — Seat Belts: Anchorage95V17300015 September 19952,216,325
  77. Tesla — Electrical System: Instrument Cluster/Panel24V05100030 January 20242,193,869
  78. Chevrolet — Electrical System: Ignition14V17100010 April 20142,191,014
  79. Chevrolet — Air Bags14V04700010 February 20142,190,934
  80. Denso — Fuel System, Gasoline: Fuel Pump20E02600024 April 20202,156,057
  81. Ford — Latches/Locks/Linkages: Latch20V3310008 June 20202,147,323
  82. Fisher Price — Child Seat90C03800025 October 19902,100,000
  83. Ford — Latches/Locks/Linkages: Latch16V6430006 September 20162,046,297
  84. Tesla — Electrical System: Software23V83800012 December 20232,031,220
  85. Toyota — Air Bags15V28500013 May 20151,973,468
  86. Graco — Child Seat: Harness/Crotch Buckle14C00400030 June 20141,910,102
  87. Uniroyal — Tires: Tread/Belt80T00800017 March 19801,900,000
  88. Buick — Suspension: Wheel Bearing79V17500023 July 19791,896,222
  89. Ford — Air Bags: Inflator Module16V38400031 May 20161,892,343
  90. Ford — Structure: Roof and Pillars24V03100019 January 20241,889,110
  91. Toyota — Electrical System: 12V/24V/48V Battery23V7340001 November 20231,853,568
  92. Tesla — Electrical System: Software24V55400024 July 20241,849,638
  93. Nissan — Latches/Locks/Linkages: Latch20V31500028 May 20201,831,818
  94. Lexus — Fuel System, Gasoline: Fuel Pump20V01200013 January 20201,830,752
  95. Toyota — Visibility: Power Window Devices and Controls15V68900022 October 20151,814,284
  96. Chevrolet — Service Brakes, Hydraulic: Wheel Cylinders85V04800029 April 19851,810,000
  97. Dill-Acp — Tires: Valve08T0280008 December 20081,800,000
  98. Honda — Air Bags: Inflator Module16V34400023 May 20161,790,894
  99. Chevrolet — Air Bags: Inflator Module21V0540005 February 20211,778,128
  100. Fisher Price — Child Seat90C0280005 September 19901,770,000

About this figure

“Vehicles affected” is the manufacturer’s own estimate of the production population that could carry the defect. It is not a count of vehicles that failed, and not a count of confirmed faults.

The largest campaigns are dominated by tires and equipment because a single part is fitted across many manufacturers’ vehicles, so one filing covers far more units than a vehicle-specific recall ever could.

Compiled from NHTSA’s published recall files, which are US government open data and rebuilt daily. Figures on this page reflect the record as of 18 September 2026. Read the methodology, or check a specific vehicle at nhtsa.gov.