MCI Engine and Engine Cooling: Exhaust System

Mci is recalling about 1,123 vehicles over a problem with the engine and engine cooling. If the pipe develops a hole, during a regeneration cycle, hot exhaust gases may leak out, increasing the risk of a fire.

Campaign
18V309000
Manufacturer
Motor Coach Industries
Reported
13 May 2018
Vehicles
1,123
Built between
Mar 2011 – Oct 2016
Models
5
Recall type
Vehicle
Initiated by
NHTSA investigation
Owners notified
10 July 2018
Repaired
60%
Unrepaired
454

Does this affect my vehicle?

This recall covers vehicles built between March 2011 and October 2016. If yours was built outside that window, it is not part of this recall.

  • 2012-2016 MCI D4000Built July 2012 to August 2015
  • 2012-2015 MCI D4000ISTVBuilt March 2012 to June 2015
  • 2012-2016 MCI D4005Built March 2012 to September 2015
  • 2011-2016 MCI D4500Built April 2011 to October 2016
  • 2011-2015 MCI D4505Built March 2011 to July 2015

Repair progress

454 of 1,123 vehicles in this recall had still not been repaired as of Q4 2019.

60% repaired — 669 of 1,123 reported

Manufacturers file these figures with NHTSA each quarter. Vehicles the manufacturer could not trace, or that have been scrapped or exported, are counted separately and are not included in the unrepaired figure.

What the defect is

Motor Coach Industries (MCI) is recalling certain 2011-2016 D4500, D4505, D4000, D4005, and D4000 ISTV motor coaches equipped with ISX engines. Due to vibrations, the exhaust bellow pipes develop a hole.

What could happen

If the pipe develops a hole, during a regeneration cycle, hot exhaust gases may leak out, increasing the risk of a fire.

What gets fixed

MCI will notify owners, and dealers will replace the bellows pipe assembly with an improved part, free of charge. The recall began July 10, 2018.

Timeline

  1. Vehicles builtMarch 2011 to October 2016
  2. Recall reported to NHTSA13 May 2018
  3. Owners notified10 July 2018
  4. Latest repair reportQ4 2019 — 60% repaired

Your rights

A safety recall repair is free. Under US federal law the manufacturer must fix a safety defect at no cost to you — no charge for parts, labor or diagnosis — whether or not you are the original owner. A dealer cannot charge you for recall work, and cannot require you to have bought the vehicle from them.

That entitlement is not unlimited. It applies where the vehicle was first sold less than 15 years before the recall was announced — 5 years for tires. Past that a manufacturer may still do the repair free of charge, and many do, but they are no longer obliged to. This recall was reported on 13 May 2018.

To arrange the repair, contact any franchised dealer for the brand. If a dealer refuses the work or tries to charge for it, you can report that to NHTSA at nhtsa.gov/recalls or on 1-888-327-4236.

Manufacturer contact

Owners may contact MCI customer service at 1-800-241-2947.

Official source

Recalling manufacturer
Motor Coach Industries
Recall initiated by
ODI

Everything on this page — the models listed, the build dates and the repair figures — comes from the manufacturer's filing to NHTSA and describes the vehicle line as a whole, not any individual car. Only the manufacturer can confirm whether a specific vehicle is affected, and whether its recall work has already been carried out. Check yours by VIN and read the official notice at nhtsa.gov/recalls.

Additional notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Check your own vehicle

This page describes the recall, not any one car. To see which recalls cover a specific vehicle, search by make, model and year.

A VIN lookup here identifies your vehicle and shows recalls issued for that make, model and year. It cannot tell you what is still open on your individual car - only the manufacturer knows that. Search by VIN instead, or check your VIN at nhtsa.gov for whether a recall is still open on your individual car.

Same component

Same brand